At TIRELLI, a machine is never just a part number or a catalog item. It is a bespoke architecture, drawn line by line around your specific product, your unique format, and your most complex challenges, even those with non-standard geometries.
Know-how isn’t bought. It’s built.
Every new project we undertake sits on a foundation of years of fieldwork in Beauty, Home & Personal Care, and Chemical applications.

The thousands of TIRELLI machines running daily in plants worldwide are more than references; they are our collective intelligence.

We know where efficiency can be unlocked.
We understand how to make changeovers faster and smoother.
We design with operators in mind, from first shift to last.
We transform this practical learning into a concrete competitive advantage for your production line.

Today, our role is evolving. We remain, first and foremost, a machine manufacturer, that is our core strength. Yet the expertise we have refined on individual machines now naturally extends to the creation of complete lines.

We don’t assemble third-party equipment. We draw, design, engineer and manufacture our own machines, the building blocks of cohesive, high-performance lines where every element communicates, complements, and enhances the next, in what we call Advanced Integrated Systems.

Lines draw machines. Machines design lines

WHAT’S NEW AT THE BOOTH A93 | HALL 13

Powder filling: the latest addition to the TIRELLI portfolio.

Filling solutions for powders and granules for beauty and personal care. From face powders to bath salts, our cup and auger fillers, including a semi-automatic model, guarantee precise and reliable dosing.
We offer an increasingly comprehensive range to meet the most demanding production needs.

GO TO POWDER FILLER

Automation Powers Packaging

Automatic feeding, packaging and palletising solutions. From bottle handling to end-of-line, robotics becomes a strategic ally in production.
Discover how to optimise your processes.

GO TO ROBOTIC SOLUTIONS

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From today, we have launched a new commercial partnership with Preci s.r.l., a company with over 80 years of experience in dosing and packaging solutions for powders and granules.

Through this agreement, we are integrating Preci technologies dedicated to powder applications into our portfolio: volumetric and gravimetric dosing systems, filling machines designed for fine powders, sensitive products or highly volatile materials, and configurable solutions based on the specific rheological properties of the product, thus expanding our offering well beyond liquid filling.

A concrete evolution that allows us to respond, with the same expertise and reliability that defines us, to the needs of the cosmetic, chemical and pharmaceutical sectors working with powdered materials of different particle sizes and physical properties.

The real advantage? A single partner for the complete line

Preci powder filling machines natively integrate with our capping, labelling and robotic handling solutions. This means we can design and supply complete, consistent and perfectly interfaced packaging lines, without the customer having to coordinate multiple suppliers, manage complex technical interfaces or mediate between different systems.

One single partner, from the powder filling machine to the final label. For those with complex automation needs, this makes a substantial difference: less operational complexity, greater design consistency, and the certainty of working with technologies built to work together.

A global network at the service of this new offering

Our expanded portfolio is available through TIRELLI’s international commercial network: 9 branches across 5 continents, over 5,500 machines installed in 118 countries. Wherever our customers are, they can count not only on the most suitable technical solution, whether standalone powder filling systems or complete integrated lines, but also on the capillary and reliable after-sales service that has always set us apart.

GO TO FILLING MACHINES FOR POWDERS

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“The main requirement was to automate the depalletizing of empty containers of different types, shapes, and sizes, while ensuring high productivity, flexibility, and continuous feeding of the filling and capping lines.”

The result is a system capable of adapting to different industrial sectors, with particular effectiveness in the food industry, ensuring a constant production flow without interruptions.

HOW THE ROBOT WORKS

The depalletizer operates at the initial stage of production: it automatically picks up cans, bottles, jars, or jerrycans from pallets and transfers them to the filling and capping line. Thanks to a continuous flow that can exceed 100 containers per minute, production lines operate more efficiently and without sudden stops, improving production continuity and reducing downtime.

TECHNOLOGY AND INNOVATION

Unlike traditional systems, the TIRELLI depalletizer integrates custom robotic cells with gripping heads specifically designed for each container type and for the required productivity.

A single gripping head can simultaneously handle:
• containers
• interlayer cartons or trays
• empty pallets

This approach overcomes the limitations of traditional systems, which are normally designed for a single function, increasing versatility and reducing the number of machines required on the line.

CONCRETE BENEFITS

The depalletizer offers tangible advantages for every production line:
• Complete process automation for high efficiency
• Speed exceeding 100 containers per minute
• Precision and reliability thanks to robots and dedicated gripping heads
• Reduction of manual interventions, ensuring continuous production

In addition, integration with existing lines is straightforward: conveyors, pallet feeding systems, diverters, and storage systems for empty pallets and cartons make the depalletizer compatible with any production configuration.

WHY CHOOSE THIS SOLUTION

“We offer a customized, highly flexible solution capable of handling different container types and functions with a single system. This allows greater adaptability to customer requirements, space optimization, and increased productivity,” concludes Maldera.

In practice, a single robotic depalletizer can replace multiple dedicated machines, making the line more efficient, safer, and more versatile, and paving the way for modern, intelligent production.

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At Booth #8844, you’ll get the full TIRELLI experience:

• Explore our customized packaging solutions for cosmetics, personal & home care, and chemical industries.
• Connect with our expert sales team, ready to provide you with any information you may need.
• Discover the strength of our end-to-end customer service, from design to installation and beyond.

Labeling Solutions for Every Need

From compact inline models to high-performance rotary systems, we design labelling machines for every need. Whether it’s self-adhesive, hot-melt or cold-glue labels, we guarantee precision and flexibility on cylindrical, square, or uniquely shaped containers.

Discover the BRB ADE – Precision Labeling Live!

See the BRB ADE live at Pack Expo: a linear labeling machine built to combine flexibility, accuracy, and reliability.

Key features:

• Works with cylindrical, oval, and square containers
• Handles wrap-around, partial, front-back, or combined applications
• Compatible with paper and plastic self-adhesive labels
• Robust design with easy setup and intuitive controls

MORE – Smart Data for Smarter Packaging

See how TIRELLI goes beyond machines with MORE. This smart data platform collects and analyzes real-time production data, enabling our team to monitor performance, detect issues early, and provide proactive support. Enjoy faster troubleshooting, optimized efficiency, and continuous guidance wherever your line is running. Watch the video to discover “more”.

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TIRELLI, point of reference in the world of automated packaging, returns to IPACK-IMA with a clear proposition: machines designed for seamless integration into diverse production lines, adaptable to a wide range of formats and product types — including cosmetics, perfumes, solvents, detergents, and more.

JULIET: Reciprocating Motion Monoblock for Filling and Capping

JULIET is a compact, highly efficient monoblock engineered for filling and capping small containers used across multiple industries, from cosmetics to perfumery and pharmaceuticals. Equipped with an advanced crimping system, the machine eliminates the need for a pre-crimping step thanks to a clamp that picks up, stretches, and applies the pump directly onto the container. Its gravity-fed channel, tilted at 45°, ensures a steady and gentle component flow without the need for air jets or vibration. The translating vacuum filling station, featuring four customizable filling nozzles, simplifies maintenance and format changeover operations. JULIET can be configured with additional stations for container cleaning and air-blowing, offering great flexibility to accommodate various packaging types and production line requirements.

BRB ADE: Rotary Labeller for Self-Adhesive Labels

The BRB ADE rotary labeller is designed to apply pre-spaced self-adhesive paper or plastic labels to cylindrical and/or shaped containers made of plastic or glass. With a production capacity of up to 36,000 bottles per, BRB ADE ensures high-precision label application by using self-adhesive units from renowned manufacturers like Herma.

Among its key features are:

• The “NON-STOP” system, which allows reel replacement without halting production

• Speed synchronization between the labelling units and the main machine via encoder

• The ability to apply up to five labels on containers of various shapes and sizes

TIRELLI is MORE: a smart data platform for packaging machines & lines

At IPACK-IMA 2025, TIRELLI showcases the MORE system, an intelligent and versatile platform developed to monitor, optimize, and maintain machines, production lines, and entire plants.

By providing real-time data through intuitive dashboards, MORE empowers companies to increase efficiency, reduce costs, and implement predictive maintenance strategies.

It enables comprehensive tracking of output, energy consumption, downtime, and material usage, contributing to improved operational performance across the board. Thanks to its modular design, the system can be tailored to include diagnostics, KPI analysis, shift management, and environmental monitoring, adapting seamlessly to different production needs.

MORE stands out as the ideal digital partner for manufacturers aiming to make their processes smarter, more sustainable, and more data-driven.

Complete and Integrated Lines

TIRELLI stands out for its ability to deliver customized solutions tailored to the specific needs of each production sector. Thanks to the integration of advanced technologies and a strong customer-oriented approach, the company offers complete packaging lines that ensure operational continuity, meticulous attention to detail, and easy integration into existing processes.

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The MORE system represents the best digital partner for TIRELLI machines, utilizing data-driven insights to optimize processes and elevate plant performance. Its user-friendly dashboards and in-depth information provide all levels of business with real-time, accurate views of plant operations, enabling swift, informed decisions that drive operational excellence and maximize results.

Key benefits of the MORE system for customers include:

• Increased Efficiency: Keep production under control, tracking machine downtime, output, material usage, and energy consumption.
• Cost Reduction: Reduce waste and scrap, optimize resource use, and perform maintenance only when necessary.
• Improved Response Times: Receive real-time alerts, customize alarm thresholds, and monitor continuous machine health for proactive action.

The MORE system offers tailored modules including:

• Overview of the status of connected machines.
• Centralized machine monitoring.
• In-depth productivity and efficiency analysis.
• Tracking of material and utility consumption.
• Process KPI analysis.
• Comprehensive event diagnostic recording.
• Work shift management.
• Customizable event notifications.
• Maintenance management.
• Environmental and energy performance monitoring.

Designed to seamlessly integrate Smart Data into packaging processes and industry, the MORE system is the ideal solution for those looking to optimize production while enhancing sustainability and energy efficiency.

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In addition to the well-established solutions for which TIRELLI is already recognized as an industry leader, the company is also featuring two advanced robotic systems. These solutions emphasize TIRELLI’s ability to deliver highly customizable, state-of-the-art robotics that enhance efficiency, flexibility, and cost-effectiveness in packaging processes. This highlights TIRELLI’s ongoing commitment to providing the most advanced, tailored solutions available on the market today.

JULIET Filling & Capping Machine: The Ideal Choice for the Cosmetics and Perfume Industries

The JULIET Filling & Capping Machine has quickly become a trusted and well-established solution in the packaging industry, offering proven performance and reliability. This reciprocating motion monoblock unit introduces a crimping system that straightens and applies pumps directly onto bottles, significantly improving efficiency and precision. Designed with a more compact tracking filling system and a highly efficient cap/pump feeding mechanism, JULIET continues to meet the demanding standards of the cosmetics and perfume industries.

• “One Station” System: The crimping tool picks up, straightens, and applies the pump directly to the bottle, ensuring smooth and reliable operation. For versatility, a screw pump head can also be used as an alternative to the crimping tool for handling different product formulations.
• Gravity Feed System: The 45° inclined feed-by-gravity channel eliminates the need for blowing or vibration, streamlining the process.
• Made 4 Filling: The sliding vacuum filling station features 4 customizable nozzles and integrated nozzle support, allowing easy access for changeovers and maintenance.
• Additional Bottle Cleaning Station: Space is available to add a bottle cleaning and blowing station prior to filling, further enhancing production efficiency.
• Flexible Bottle Handling: The option to convey bottles via a godet circuit offers maximum flexibility, accommodating various bottle types.
• Quick Format Changeovers: With fast and efficient format changeovers, JULIET minimizes downtime and ensures smoother transitions between production runs.
• Reduced Consumption: Fully servo-driven, JULIET ensures low energy consumption, making it an environmentally friendly and cost-effective solution.
• Hands-Free Operation: Designed for high operational safety, JULIET operates hands-free inside, reducing the need for direct human intervention during critical processes.
• Single-Operator Design: Designed for easy operation by a single operator, JULIET optimizes labor efficiency and simplifies production workflows.

With these advanced features, JULIET offers a flexible, efficient, and highly customizable solution for modern cosmetics and perfume production lines.

RO Capper: Fast, Secure, and Reliable Capping Solutions

The RO automatic capping machine is TIRELLI’s latest solution for fast and secure capping, designed to meet the growing demand for efficiency and reliability in production lines.

• Performance: The RO Capper can be configured with up to 16 heads, operating at speeds up to 19,200 cph.
• Precision and Security: Equipped with a bottle-cap orientation system, the RO Capper uses a camera to align bottles with specific elements (e.g., QR code, notch, silkscreen). The ATEX version complies with EU and non-EU directives for explosion risk areas.
• Flexibility: The RO EC variant features a programmable electronic cam for adapting to various cap and pump types. Each head is controlled by two servomotors—one for electronic torque control and another for individual head adjustments.
• Minimal Maintenance: Designed for easy maintenance, the RO Capper features simple parts replacement and quick adjustments, ensuring minimal downtime.

The RO Capper delivers unmatched performance and reliability, guaranteeing that every product is securely capped to the highest quality standards.

TIRELLI’s Robotic Solutions: The Perfect Complement to TIRELLI’s Packaging Systems

TIRELLI is also introducing two cutting-edge robots at the exhibition, further expanding its portfolio of automated solutions. These robots are designed to integrate seamlessly with TIRELLI’s packaging lines, offering enhanced flexibility and significant cost-saving benefits.

• Customizable to Client Needs: TIRELLI’s robotic solutions are fully tailored to meet the specific needs of each client, ensuring maximum efficiency and productivity across production lines.
• Reduced Operating Costs: By automating repetitive tasks, TIRELLI robots help reduce labor costs, streamline production, and minimize the risk of human error.
• Enhanced Flexibility: These robots can handle a wide range of tasks, offering unmatched adaptability across various industries.

TIRELLI’s robotic solutions are crafted to help businesses optimize their production lines, improve efficiency, and reduce operational costs, all while maintaining the highest standards of quality.

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The acquisition of the BRB Globus labelling business, confirms TIRELLI’s industrial goals and the growth and verticalization strategy to expand its offer to meet the needs of labellers in the production lines for the home & body care sector in the medium-low speed currently part of the TIRELLI portfolio.

Today TIRELLI has 150 employees and more than 6000 machines installed in 70 countries.

“We are particularly satisfied with this path of verticalization and internalization of the product portfolio for our customers with the specialization of BRB Globus, for years synonymous with high quality labellers” said Roberto Tirelli, CEO of TIRELLI.

“Thanks to this acquisition we will be able to better meet the needs of the TIRELLI group in the world of labellers, as well as to realize more quickly the important innovations that will accompany our systems towards digital transformation and integration with high innovation content solutions”, said Alessandro Marchini, Product Specialist and Andrea Rebustini, After Sales Manager at BRB.

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TIRELLI can offer a complete line for packaging home fragrances:

• Semi automatic infeed table
• Level filler with vacuum technology
• Single head capper for pumps, screw and press-on caps

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The acquisition of KTF Engineering confirms TIRELLI’s industrial goals and growth strategy to expand its portfolio, integrating it with a technology that meets the needs of extreme precision such as, for example, the home care sector that requires systems for bottling highly corrosive liquids with sizes ranging from small bottles of several grams up to large, 20 litre tanks and for production speeds up to 300 containers/min.

Today TIRELLI has 90 employees and more than 2800 machines installed in 70 countries.

“We are particularly pleased to have enriched the offering for our customers with the specialization of KTF Engineering, for years synonymous with high-tech weigh filling systems that guarantee the highest standards of quality and consumer protection,” said Roberto Tirelli, CEO of TIRELLI.

“Thanks to joining TIRELLI, we will be able to expand, our products, commercial presence and after sales worldwide, and to implement faster the important innovations that will accompany our systems towards the digital transformation and integration with robotic and cobotic solutions,” said Ivano and Oriano Falzoni, founders of KTF Engineering, that will remain at the head of the company and will follow personally all the synergies that will arise with TIRELLI.

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