This continuous-motion powder filling machine integrates advanced dosing systems and a modular architecture that ensure maximum production flexibility, adapting to different product types, weights, and formats.

Thanks to the different available configurations, ATOLLO can be used as a standalone solution or as an integrated monoblock with a capping turret, becoming a compact line for filling and closing powders and granules.

Key features:

• product settling system with container vibration during filling, with frequency adjustable from the control panel, to ensure maximum filling accuracy
• multi-point powder extraction system during the dosing phase, for a clean working environment
• automatic feedback system with in-process correction, connectable to downstream weight control for consistently accurate dosing
• fast format changeover with quick-release system on all product-contact components
• compatibility with ATEX components on request, for environments with potentially explosive atmospheres
• special system with rotary propellers unit to facilitate the filling of bottles with non-free-flowing products

ATOLLO represents a complete solution for automatic powder and granule filling, ideal for companies that require efficiency, control, and operational continuity.

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Key features:

• compatibility with closing units for screw caps, press-on caps, and PFP caps
• prepared for automatic product feeding systems to the hoppers and for special units on request
• special system with rotary propellers unit to facilitate the filling of bottles with non-free-flowing products

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Key features:

• compatibility with a wide range of containers: PET, plastic, glass, metal, paper
• speed up to 1,200 containers/hour, suitable for medium-batch automatic production
• special system with bridge-breaking unit to facilitate the filling of bottles with non-free-flowing products
• quick-release system on all product-contact components, for reduced cleaning and product changeover times
• integrated conveyor with speed adjustment, container presence control under the dosing station, and pneumatic centering system with simplified format changeover

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Key features:

• dosing system available in three versions: auger (E version) recommended for powders, telescopic rotary cups (R version) for granules, and drawer doser (DC version) for very small quantities
• compatibility with a wide range of containers: PET, plastic, glass, metal, paper
• speed up to 1,200 doses/hour, suitable for small and medium semi-automatic production batches with manual container feeding
• quick-release system on all product-contact components, for reduced cleaning and product changeover times

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The nozzles never come into contact with the bottle neck and include an internal flushing system.  
 
KFC monoblock units can include a second capping turret for applying double caps to bottles. They can also be configured with a blower/rinser for cleaning containers before filling. 

These models are available in an anti-corrosion version. Depending on the required production speed, these machines can be operated with a select number of nozzles and capping heads.

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• Plate rotation via servomotors (electronic cam) 
• Servo-driven infeed screw 
• Application of up to 5 labels on cylindrical or shaped containers  
• Cylindrical or shaped containers, also conveyed inside the godet 
• High-quality materials guaranteeing a long operating life  
• High labelling accuracy  
• Touch screen control panel  
• Fast format changeover  
• Automatic speed control  
• CE-compliant safety guards ensuring operator safety.

Key strengths of BRB ADE

• Encoder-based synchronisation of adhesive unit speeds with the machine  
• Exceptional precision of HERMA H500 self-adhesive units 
• Option to equip the self-adhesive unit with two full reel stations  
• Option for the NON STOP system, allowing uninterrupted operation during reel replacement 
• Total quality control with OCV/OCR camera systems.

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Thanks to delta robots and vision systems, cap unscramblers guarantee accurate, continuous, and fast component feeding, improving packaging line performance.

Technical Features

1. Motorized cap elevator with adjustable speed via inverter
2. Special infeed conveyor preventing product slippage, inverter-controlled with encoder for real-time positioning
3. Adjustable rotary brush for smooth transfer to robot delta
4. Vision system with SMART CAMERA (IR technology) for orientation and quality check
5. Motorized camera height adjustment, programmable on HMI
6. Adjustable IR backlight under conveyor
7. 4- or 5-axis delta robots with servo drives
8. Gripper system (suction or mechanical), adaptable to component type
9. Recirculation elevator for non-oriented components

Machine Frame

• Stainless steel hopper and elevator
• Painted carbon steel robot housing
• Aluminum profiles with polycarbonate panels
• Safety interlock doors
• Electrical cabinet with PLC + PANEL PC

Key Benefits

• High flexibility to handle caps, pumps, and triggers of various shapes and sizes
• Seamless integration of delta robots and vision systems for speed and accuracy

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Equipped with integrated vision systems and delta robots, bottle unscramblers ensure precise, continuous, and safe bottle feeding, improving packaging line efficiency.

Technical Features

1. Motorized bottle elevator with adjustable speed via inverter
2. Special infeed conveyor with anti-slip belt, inverter-controlled asynchronous motor, and encoder for real-time positioning
3. Adjustable rotary brush to prevent overlapping bottles before robot pick-up
4. Vision system with SMART CAMERA (dual IR + visible) for detecting symmetric/asymmetric containers, logos, or labels
5. Motorized camera height adjustment for quick format change, programmable on HMI
6. Adjustable IR backlight under conveyor
7. 4- or 5-axis delta robots with servo drives
8. Suction-cup gripper system for bottle handling
9. Vacuum exit conveyor for oriented bottles
10. Bottle recirculation elevator to hopper
11. Ejection system for non-oriented bottles

Machine Frame

• Stainless steel hopper and elevator
• Painted carbon steel robot housing
• Aluminum profiles with polycarbonate panels
• Safety interlock doors
• Electrical cabinet with PLC + PANEL PC

Key Benefits

• High flexibility for symmetric and asymmetric bottles of any size or shape
• Integration of delta robots and vision systems for maximum precision and speed

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Product infeed can be configured in single file or layer formation mode. Thanks to automatic product diverters, the machine ensures high-performance packaging.

Optional auxiliary systems include product turning system, labellers, and inkjet printers to complete the packaging line.

Technical Features

• Main product conveyor with asynchronous motor and inverter drive
• Pick-and-place gripper: clamp or suction cup, with quick tooling changeover
• Motorized carton exit conveyor with asynchronous motor
• Upper/lower carton sealing unit with 50mm tape
• Hot-melt sealing unit available on request
• Stainless steel conveyor structures
• Painted carbon steel machine frame
• Aluminum frame with polycarbonate panels
• Safety doors with interlocks
• Electrical cabinet with PLC + PANEL PC

Key Benefits

• High flexibility: quick tooling changeover for fast format adjustments
• Easy integration with existing packaging lines thanks to auxiliary systems and motorized conveyors

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These machines automatically feed filling and capping lines, ensuring efficiency and production continuity across the cosmetics, personal & home care, and chemical industries.

TIRELLI designs custom robotic cells, equipped with dedicated gripper heads engineered according to the product type and required throughput. The grippers can also handle empty pallets and layer trays, integrating all functions into a single robotic solution.

Key Features & Benefits

• Full automation of depalletizing, reducing labor needs and increasing productivity
• Flexibility: ability to manage different container and pallet types in the same installation
• Fully customizable layout and gripper head to meet customer-specific requirements
• Reduced cycle times and optimized factory floor space

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