Bottle Unscrambler
Robotic solutions Unscramblers

TIRELLI robotic unscramblers are monoblock machines designed for the automatic feeding of bottles into filling and capping lines. Available in different models, they reach up to 150 bottles/min (symmetric) and 120 bottles/min (asymmetric) with orientation.

Equipped with integrated vision systems and delta robots, bottle unscramblers ensure precise, continuous, and safe bottle feeding, improving packaging line efficiency.

Technical Features

  1. Motorized bottle elevator with adjustable speed via inverter
  2. Special infeed conveyor with anti-slip belt, inverter-controlled asynchronous motor, and encoder for real-time positioning
  3. Adjustable rotary brush to prevent overlapping bottles before robot pick-up
  4. Vision system with SMART CAMERA (dual IR + visible) for detecting symmetric/asymmetric containers, logos, or labels
  5. Motorized camera height adjustment for quick format change, programmable on HMI
  6. Adjustable IR backlight under conveyor
  7. 4- or 5-axis delta robots with servo drives
  8. Suction-cup gripper system for bottle handling
  9. Vacuum exit conveyor for oriented bottles
  10. Bottle recirculation elevator to hopper
  11. Ejection system for non-oriented bottles

Machine Frame

  • Stainless steel hopper and elevator
  • Painted carbon steel robot housing
  • Aluminum profiles with polycarbonate panels
  • Safety interlock doors
  • Electrical cabinet with PLC + PANEL PC

Key Benefits

  • High flexibility for symmetric and asymmetric bottles of any size or shape
  • Integration of delta robots and vision systems for maximum precision and speed

Versions

  • TWISTER B-H1

    • Automatic monoblock bottle unscrambler
    • Container loading hopper with minimum and maximum level sensors
    • High-performance 5-axis DELTA robot with vacuum or clamp gripper system
    • Dual lighting system (top and bottom) for container shape and color recognition
    • Vision system with SMART CAMERA
    • Recovery system for unprocessed containers
    • Reject system for non-conforming containers
    • Quick machine setup for product changeover
  • TWISTER B-H2

    • Automatic monoblock bottle unscrambler
    • Container loading hopper with minimum and maximum level sensors
    • High-performance 5-axis DELTA robot with vacuum or clamp gripper system
    • Dual lighting system (top and bottom) for container shape and color recognition
    • Vision system with SMART CAMERA
    • Recovery system for unprocessed containers
    • Reject system for non-conforming containers
    • Quick machine setup for product changeover
  • TWISTER B-H3

    • Automatic monoblock bottle unscrambler
    • Container loading hopper with minimum and maximum level sensors
    • High-performance 5-axis DELTA robot with vacuum or clamp gripper system
    • Dual lighting system (top and bottom) for container shape and color recognition
    • Vision system with SMART CAMERA
    • Recovery system for unprocessed containers
    • Reject system for non-conforming containers
    • Quick machine setup for product changeover

MAX speed (ppm):

150

Containers managed:

Cans, tanks, jars, bottles

MAX hopper capacity (m³):

3

Shape identification:

YES

Color identification:

YES

Types of bottles that can be processed

Details

  • Cylindrical
  • Shaped
  • Up to 1L

Materials

  • Plastic

Machine accessories

  • Suction container staging conveyor
  • Camera motorization
  • Asymmetric container rotation system

Do you need more information?

You may also be interested in:

TIRELLI SRL
Via Veronesi, 1 – 46045 Marmirolo (MN), Italy 
P.iva: 01905710206
Capitale sociale: 139.990,02 i.v.
Rea: MN-208518

Bottle Unscrambler

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