Cap Unscrambler
Robotic solutions Unscramblers

TIRELLI cap unscramblers are compact monoblock machines designed to automate the feeding of caps, pumps, and triggers into filling and capping lines in the cosmetic, personal & home care, and chemical sectors.
Available in different sizes depending on throughput requirements, they reach up to 120 components per minute. Configurations are fully customizable based on the product to be processed.

Thanks to delta robots and vision systems, cap unscramblers guarantee accurate, continuous, and fast component feeding, improving packaging line performance.

Technical Features

  1. Motorized cap elevator with adjustable speed via inverter
  2. Special infeed conveyor preventing product slippage, inverter-controlled with encoder for real-time positioning
  3. Adjustable rotary brush for smooth transfer to robot delta
  4. Vision system with SMART CAMERA (IR technology) for orientation and quality check
  5. Motorized camera height adjustment, programmable on HMI
  6. Adjustable IR backlight under conveyor
  7. 4- or 5-axis delta robots with servo drives
  8. Gripper system (suction or mechanical), adaptable to component type
  9. Recirculation elevator for non-oriented components

Machine Frame

  • Stainless steel hopper and elevator
  • Painted carbon steel robot housing
  • Aluminum profiles with polycarbonate panels
  • Safety interlock doors
  • Electrical cabinet with PLC + PANEL PC

Key Benefits

  • High flexibility to handle caps, pumps, and triggers of various shapes and sizes
  • Seamless integration of delta robots and vision systems for speed and accuracy

Versions

  • TWISTER TPT-H1

    • Automatic monoblock container unscrambler
    • Container loading hopper with minimum and maximum level sensors
    • High-performance 5-axis DELTA robot with vacuum or clamp gripper system
    • Dual lighting system (top and bottom) for products shape and color recognition
    • Vision system with SMART CAMERA
    • Recovery system for unprocessed products
    • Quick machine setup for product changeover
  • TWISTER TPT-H2

    • Automatic monoblock container unscrambler
    • Container loading hopper with minimum and maximum level sensors
    • High-performance 5-axis DELTA robot with vacuum or clamp gripper system
    • Dual lighting system (top and bottom) for products shape and color recognition
    • Vision system with SMART CAMERA
    • Recovery system for unprocessed products
    • Quick machine setup for product changeover

MAX speed (ppm):

120

Components managed:

Caps, Trigger, Pump

MAX hopper capacity (m³):

1

Types of bottles that can be processed

Details

  • Cylindrical
  • Shaped

Materials

  • Plastic
  • Metal

Machine accessories

  • Camera motorization
  • Auxiliary “custom” staging system

Do you need more information?

You may also be interested in:

TIRELLI SRL
Via Veronesi, 1 – 46045 Marmirolo (MN), Italy 
P.iva: 01905710206
Capitale sociale: 139.990,02 i.v.
Rea: MN-208518

Cap Unscrambler

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